Thermal Management Solutions

Created to perform when the heat is on

Electrolube thermal management products and a PCB
  • Non-Silicone Pastes
  • Silicone Pastes
  • RTVs and Bonding Products
  • Encapsulation Resins
  • 0.9 to 3.4W/m.K

During use, some electronic components can generate significant amounts of heat. Failure to effectively dissipate this heat away from the component and the device can lead to reliability concerns and reduced operational lifetimes.

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Newton’s law of cooling states that the rate of loss of heat is proportional to the temperature difference between the body and its surroundings. Therefore, as the temperature of the component increases and reaches its equilibrium temperature, the rate of heat loss per second will equate to the heat produced per second within the component. This temperature may be high enough to significantly shorten the life of the component or even cause the device to fail. It is in such cases that thermal management measures need to be taken. The same considerations can be applied to a complete circuit or device which incorporates heat producing individual components.

Heat is lost from a component to its surroundings at the surface of the component. The rate of loss of heat will increase with the surface area of the component; a small device producing 10 watts will reach a higher temperature than a similar powered device with a larger surface area.

This is where heat sinks are used – varying in size and shape, heat sinks can be designed to offer a significantly increased surface area to maximise heat dissipation. They are typically connected to components which generate a large amount of thermal energy when used and therefore dissipate such energy away from the device to avoid failure due to over-heating.

Heat sinks have proven to be very effective over the years however in order to ensure full contact and therefore maximum efficiency, thermal management products are used alongside.

Metal surfaces, even when polished to a fine degree, have a certain amount of roughness. It can therefore be deduced that when two metal surfaces are placed together contact is not 100% and there will always be an air gap between the two surfaces. The use of a thermal interface material between such gaps ensures complete contact between the two surfaces and in turn more efficient heat conductance.

The ongoing trend for product miniaturisation – coupled with more modern, higher powered devices – has ensured that efficient thermal management is an essential part of both modern and future electronics design, the LED lighting market being just one example. Thermal management products are also offering solutions for greater efficiency in green energy development; photovoltaic inverters – which are known to be particularly sensitive to temperature; connections between the heat-pipe and water storage tank for solar-heating applications; hydrogen fuel cells; wind power generators, are just a few examples.

Thermal Management Solutions

Thermal Gap Pads

GP500 - Thermal Gap Pad

GP500
Thermal Gap Pad

200x200x0.5mm - 200x200x1mm

Product code: GP500S - GP500SL


GP500 is a specialist silicone based thermal interface gap pad designed specifically to exhibit a very low thermal resistance value. It comes in a 200x400mm section which can be easily cut down if required and is easy to apply, streamlining production and minimising mess. It's available in a variety of thicknesses S = 0.5mm SL = 1mm for different applications making it suitable for a wide variety of applications, maintaining an impressive thermal conductivity value of 5W/m.K.

As with any thermal interface material, due to the varied nature of possible applications, we would advise talking to our technical support team to discuss your application prior to making a material choice to ensure the best product for the job is selected.


Key Properties:
  • 200x200mm Thermal interface material
  • Different thickness available
  • Quick and easy to apply
  • Excellent electrical insulation
  • Wide operating range -50°C - 150°C
  • RoHS-2 Compliant

Product data sheets
GP500 (tds) Download
044-GP500-SDS546 (msds) Download